Transform your metals production facility with industrial-grade PLC automation systems engineered for the extreme demands of metallurgical processes. Our specialized solutions deliver precision control over high-temperature operations, furnace management, and material handling—maximizing throughput while ensuring operator safety. With proven expertise in metals manufacturing environments and ISO-9001 certified project execution, we design scalable automation that adapts to your production goals and withstands the harsh conditions inherent to steel, aluminum, and specialty alloy production.
Comprehensive PLC solutions engineered specifically for the demanding requirements of metals production environments.
Custom-designed programmable logic controller systems that automate furnace operations, material handling, and quality control processes for enhanced precision, reduced cycle times, and improved safety across your metals production facility.
Advanced process control solutions that monitor and regulate critical variables such as temperature, pressure, and material flow in metal processing operations, ensuring consistent product quality and optimal energy efficiency throughout production cycles.
Robust industrial network architecture connecting PLCs, sensors, HMIs, and control systems to enable real-time data exchange, centralized monitoring, and coordinated control across multiple production lines and processing stages.
Advanced diagnostic services leveraging PLC data logging and system analysis to rapidly identify equipment failures, process inefficiencies, and performance bottlenecks—minimizing unplanned downtime and maintaining continuous production schedules.
Professional installation of PLC hardware, control panels, field instrumentation, and electrical wiring with meticulous attention to safety codes, ensuring seamless integration with existing metallurgical equipment and compliance with industry standards.
Comprehensive cybersecurity measures protecting PLC systems and industrial control networks from unauthorized access and cyber threats, safeguarding critical production data and ensuring uninterrupted metals manufacturing operations.
Metals production demands automation systems that can withstand extreme temperatures, coordinate complex material flows, and maintain precise control over critical parameters. Our PLC solutions are specifically engineered for metallurgical environments, from blast furnace operations to continuous casting systems. We integrate advanced control algorithms with robust industrial hardware to automate high-temperature processes, optimize energy consumption, and ensure consistent product quality. Every system is designed with redundancy and failsafe protocols to protect both your equipment investment and your workforce, while our ISO-9001 certified project management ensures on-time delivery and seamless commissioning.
Over 5000 successful projects delivered for manufacturers who demand reliability and performance.
Three decades of automation excellence delivering results for metals manufacturers.
Specialized experience in metallurgical processes ensures our PLC solutions address the unique challenges of high-temperature operations and harsh production environments.
Our certified project management process guarantees consistent execution, thorough documentation, and reliable system performance from design through commissioning.
Authorized partnership with industry-leading control system manufacturers ensures access to cutting-edge technology, technical support, and genuine components for your automation investment.
Since 1988, we've delivered over 5000 successful automation projects across diverse manufacturing sectors, bringing proven methodologies to every metals production challenge.
Meet the automation specialists behind your production success.
Founded in 1988 with a passion for advancing industrial automation, Lashley Cohen and Associates has grown into a trusted partner for metals manufacturers seeking to optimize their production operations. Our journey began with a simple mission: help clients thrive through innovative control system solutions. Over 35 years, we've evolved alongside manufacturing technology, embracing PLC advancements, industrial networking innovations, and Industry 4.0 capabilities while maintaining our core commitment to engineering excellence. Today, our team of dedicated professionals—including certified PE engineers—brings deep expertise in process controls, system integration, and project management to every engagement. We've completed over 5000 successful projects and served more than 2000 satisfied clients across metals, food & beverage, chemicals, and other demanding industrial sectors. As a Rockwell Systems Bronze Partner and ISO-9001 certified organization, we combine technical proficiency with rigorous quality standards to deliver automation solutions that enhance operational performance and position our clients for long-term success.
What makes PLC systems ideal for metals production automation?
PLC systems excel in metals production due to their ability to operate reliably in harsh environments with extreme temperatures, dust, and vibration. They provide real-time control over critical processes like furnace temperatures, material handling sequences, and safety interlocks. PLCs offer deterministic performance for time-critical operations, can be programmed for complex metallurgical sequences, and integrate seamlessly with sensors, drives, and HMIs to create comprehensive automation solutions that improve consistency, reduce scrap, and enhance operator safety.
How long does PLC system implementation take for a metals facility?
Can you integrate new PLC systems with our existing equipment?
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How do PLC systems improve safety in metals production?
What ROI can we expect from PLC automation investment?
Do you provide training for our operators and maintenance staff?
What PLC brands and platforms do you work with?
Speak with our automation engineers to discuss your metals production requirements and explore custom solutions.
Share your automation challenges and production goals. Our engineering team will respond within 24 hours with insights and next steps.
For immediate assistance, feel free to give us a direct call at (770) 962-0878 You can also send us a quick email at websales@lashleycohen.com
For immediate assistance, feel free to give us a direct call at (770) 962-0878 You can also send us a quick email at websales@lashleycohen.com