What industries do you provide custom PLC programming services for?
We serve a wide range of manufacturing sectors including food and beverage, consumer goods, building materials, chemicals, metals, water and wastewater, paper and printing, rubber and tire manufacturing, and general industrial applications. Our 35+ years of experience across diverse industries enables us to understand unique operational requirements and deliver tailored PLC solutions for virtually any manufacturing environment.
What PLC platforms and brands do you work with?
As a Rockwell Systems Bronze Partner, we specialize in Allen-Bradley and Rockwell Automation platforms including ControlLogix, CompactLogix, and MicroLogix controllers. We also have extensive experience with Siemens, Mitsubishi, Omron, and other major PLC brands, allowing us to support existing systems or recommend the optimal platform for your specific application and budget requirements.
How long does a typical custom PLC programming project take?
Project timelines vary based on system complexity, scope, and integration requirements. Simple PLC programming updates may take 1-2 weeks, while comprehensive custom automation systems with HMI development and multi-equipment integration typically require 8-16 weeks from initial design through commissioning. We provide detailed project schedules during our discovery phase and maintain transparent communication throughout implementation.
Do you provide ongoing support after PLC system installation?
Yes, we offer comprehensive post-installation support including troubleshooting assistance, system optimization, programming modifications, and emergency technical support. We provide operator training, detailed documentation, and remote diagnostic capabilities to ensure your team can effectively maintain systems while having access to our expertise whenever needed to maximize uptime and performance.
Can you upgrade or migrate our existing legacy PLC systems?
Absolutely. We specialize in migrating legacy PLC systems to modern platforms with minimal production disruption. Our process includes thorough documentation of existing logic, careful migration planning, parallel testing when possible, and comprehensive validation to ensure all critical functionality is preserved while adding enhanced capabilities that extend your equipment's operational lifespan.
What is included in your PLC system design services?
Our comprehensive design services include requirements analysis, electrical schematics, control panel layouts, I/O specifications, network architecture diagrams, safety system design, programming specifications, HMI screen development, and complete project documentation. Our ISO-9001 certified process ensures thorough engineering deliverables that meet industry standards and provide clear roadmaps for implementation and future maintenance.
How do you ensure PLC systems integrate with our existing equipment?
We conduct thorough assessments of existing equipment, communication protocols, and network infrastructure during our discovery phase. Our integration expertise spans multiple industrial protocols including EtherNet/IP, Modbus, Profibus, DeviceNet, and others. We design communication interfaces, configure appropriate hardware, and test all integrations extensively to ensure seamless data exchange and unified control across your production environment.
What are the typical costs for custom PLC programming services?
Project costs vary significantly based on system complexity, equipment quantity, required programming hours, hardware specifications, and integration scope. Simple programming projects may start at a few thousand dollars, while comprehensive automation systems can range from tens of thousands to hundreds of thousands depending on scale. We provide detailed proposals with transparent pricing after completing our initial assessment and understanding your specific requirements.