What types of manufacturing facilities can benefit from factory automation engineering?
Factory automation engineering benefits virtually all manufacturing sectors including food and beverage, consumer goods, building materials, chemicals, metals, paper and printing, plastics, pharmaceuticals, and general manufacturing. Whether you operate batch or continuous processes, automation solutions can enhance efficiency, precision, quality control, and operational performance while reducing costs and minimizing downtime.
How long does it typically take to implement a factory automation system?
Implementation timelines vary based on project scope, facility size, and complexity of existing systems. Simple PLC upgrades may take 2-4 weeks, while comprehensive automation system installations can range from 2-6 months. During our initial discovery phase, we provide detailed project timelines specific to your requirements and coordinate implementation to minimize disruption to your production schedule.
What is the ROI of investing in factory automation engineering services?
Most manufacturers see ROI within 1-3 years through increased production efficiency, reduced labor costs, minimized waste, improved quality consistency, and decreased downtime. Specific returns depend on your current operations and automation scope. We provide detailed ROI analyses during the design phase, helping you understand expected cost savings, productivity gains, and payback periods for your automation investment.
Can you integrate new automation systems with our existing equipment?
Yes, our engineering team specializes in integrating new automation technologies with legacy equipment and existing control systems. As a Rockwell Systems Bronze Partner with expertise across multiple platforms, we design solutions that connect seamlessly with your current infrastructure while providing paths for future expansion and technology upgrades.
What ongoing support do you provide after automation system installation?
We provide comprehensive post-installation support including operator training, detailed system documentation, remote diagnostics, on-site troubleshooting, preventive maintenance programs, and system optimization services. Our team remains available for technical support, emergency service, upgrades, and expansion projects to ensure your automation systems continue delivering peak performance.
Do you offer cybersecurity solutions for industrial automation systems?
Yes, our industrial network security services protect manufacturing systems from unauthorized access and cyber threats. We implement comprehensive cybersecurity solutions including network segmentation, access controls, intrusion detection, secure remote access, and compliance with industrial cybersecurity standards to safeguard your control systems and operational technology infrastructure.
What is the difference between PLC automation and process control systems?
PLC (Programmable Logic Controller) automation provides discrete control for sequential operations, machine logic, and automated processes. Process control systems focus on continuous monitoring and regulation of variables like temperature, pressure, and flow in ongoing production processes. Many facilities benefit from both technologies working together—PLCs handle machine sequences while process control systems maintain optimal operating conditions.
What qualifications and certifications does your engineering team hold?
Our team includes a certified Professional Engineer (PE) on staff, and Lashley Cohen and Associates is ISO-9001 certified for quality management and a Rockwell Systems Bronze Partner. Our engineers have extensive experience across multiple automation platforms and bring over 35 years of collective expertise in controls engineering, system integration, and industrial automation across diverse manufacturing sectors.