What are automation systems?
Automation systems use programmable logic controllers (PLCs), industrial networks, sensors, and software to monitor, control, and optimize manufacturing processes automatically. They replace manual operations with intelligent systems that improve precision, consistency, efficiency, and safety while reducing labor costs and human error across production facilities.
What are the three types of control systems in automation?
The three main types are: open-loop control systems (no feedback, executing predetermined commands), closed-loop control systems (using feedback to self-adjust and maintain desired outcomes), and hybrid systems (combining both approaches). Closed-loop systems with PID control are most common in industrial automation for maintaining precise process parameters.
How long does a complete systems automation project typically take?
Project timelines vary based on facility size, complexity, and scope. Small PLC upgrades may take 2-4 weeks, while complete facility automation can require 3-6 months or more. Lashley Cohen provides detailed project schedules during the consultation phase and uses an ISO-9001 certified process to ensure on-time delivery.
Can you integrate automation with existing equipment and legacy systems?
Yes. As a Rockwell Systems Bronze Partner with over 35 years of experience, Lashley Cohen specializes in integrating new automation with legacy equipment and diverse control platforms. They assess your current infrastructure and design solutions that maximize existing investments while adding new capabilities.
What is the typical ROI timeline for implementing systems automation?
Most clients see ROI within 1-3 years through increased production efficiency, reduced labor costs, minimized downtime, improved quality control, and decreased waste. Lashley Cohen conducts thorough assessments to project specific cost savings and performance improvements based on your facility's unique operational profile.
What industries benefit from complete systems automation services?
Lashley Cohen serves diverse manufacturing sectors including food and beverage, consumer goods, building materials, chemicals, metals, paper and printing, water/wastewater, and general manufacturing. Their experience spans over 5,000 projects across multiple industrial applications, providing deep expertise in sector-specific automation requirements.
Do you provide ongoing support and maintenance after system installation?
Yes. Lashley Cohen offers comprehensive post-installation support including system monitoring, troubleshooting, diagnostics, updates, and optimization services. Their team provides both scheduled maintenance and emergency response to ensure automation systems maintain peak performance and minimize unplanned downtime.
What geographic areas do you serve for automation projects?
Lashley Cohen delivers expert automation solutions to manufacturing facilities throughout the Southeast, serving clients across Georgia, Alabama, Tennessee, North Carolina, South Carolina, and Florida. With over 5,000 completed projects and 35+ years of experience, they provide on-site service and support throughout these six states.