Manufacturing consistency is critical in automotive production. Our variability management solutions integrate advanced automation, real-time process controls, and precision diagnostics to minimize product variation, reduce scrap rates, and ensure every component meets exacting quality standards. With ISO-9001 certified processes and over 35 years of experience, we deliver reliable systems that keep your production lines running at peak efficiency.
Comprehensive solutions to identify, measure, and control production variability across your automotive manufacturing operations.
Monitor and regulate critical variables like temperature, pressure, and cycle times to minimize variation. Our debottlenecking and control optimization services ensure stable, repeatable processes that reduce defects and improve first-pass yield in automotive component manufacturing.
Implement programmable logic controllers designed to maintain precise control parameters across production cycles. Our PLC solutions automate quality checks, reduce human error, and ensure consistent output quality for automotive parts and assemblies.
Advanced diagnostics identify root causes of variability including equipment drift, calibration issues, and process inefficiencies. Our rapid troubleshooting minimizes downtime and restores process capability quickly to keep your automotive production on schedule.
Deploy comprehensive automation systems that monitor, manage, and optimize manufacturing processes in real-time. Our integrated controls improve accuracy, reduce variation, and enable data-driven decision-making for continuous quality improvement.
Connect machines, sensors, and controllers through robust industrial networks enabling real-time data collection and analysis. Centralized monitoring of process variables across your facility provides immediate visibility into sources of variation.
Comprehensive field inspections verify system integrity, identify potential sources of variability, and ensure compliance with automotive quality standards. Our inspection protocols catch issues before they impact production consistency.
Automotive manufacturing demands exceptional precision and consistency. Our variability management solutions combine advanced process controls, intelligent automation, and real-time diagnostics to identify and eliminate sources of variation throughout your production process. Whether you're addressing component tolerances, assembly consistency, or equipment drift, our ISO-9001 certified approach delivers measurable improvements in quality metrics. We align technical solutions with your production goals, implementing systems that not only control current variability but adapt to evolving manufacturing requirements and quality standards.
Over 5,000 successful projects delivered for leading automotive and manufacturing companies across the Southeast.
Three decades of experience delivering variability management solutions that enhance automotive manufacturing performance.
Our certified project management process ensures consistent delivery, quality control, and documented procedures for every variability management implementation.
Since 1988, we've completed over 5,000 projects across diverse manufacturing sectors, bringing proven expertise to every automotive variability challenge.
Certified Professional Engineer oversight ensures your solutions meet rigorous technical standards and comply with automotive industry requirements and safety regulations.
Official partnership with Rockwell Automation provides access to cutting-edge control technologies and factory-direct support for your variability management systems.
Dedicated professionals delivering variability management excellence since 1988.
Since 1988, Lashley Cohen and Associates has been driven by our passion for helping automotive and manufacturing clients thrive through innovative variability management solutions. We take pride in designing, manufacturing, and implementing control systems that enhance operational performance and minimize production variation. Our team of dedicated and experienced professionals offers controls integration, project management, and engineering services specifically tailored to the demanding requirements of automotive manufacturing. With a proactive mindset, we uncover opportunities for enhancement by aligning technical aspects with our customers' future business goals. Having completed over 5,000 successful projects and served more than 2,000 clients, we understand that controlling variability isn't just about technology—it's about understanding your unique production challenges and delivering solutions that work reliably day after day. Our ISO-9001 certified processes, combined with our status as a Rockwell Systems Bronze Partner and having a certified PE Engineer on staff, ensure that every variability management solution we implement meets the highest standards of quality and performance.
What is variability management in automotive manufacturing?
Variability management involves identifying, measuring, and controlling variations in manufacturing processes that can affect product quality and consistency. In automotive manufacturing, this includes monitoring tolerances, process parameters, equipment performance, and material properties to ensure every component meets specifications. Our solutions use advanced automation, real-time process controls, and statistical analysis to minimize variation and improve quality metrics.
How do you identify sources of variability in production processes?
What technologies do you use for variability control?
How long does a variability management implementation take?
Can you integrate with our existing manufacturing equipment?
What kind of results can we expect from variability reduction?
Do you provide ongoing support after implementation?
How much does a variability management solution cost?
Talk to our engineering experts to discuss your automotive manufacturing challenges and discover custom solutions.
Quality management system certification
Official Rockwell Automation partner status
Licensed Professional Engineer expertise
Share your variability challenges and production goals. Our engineering team will provide expert recommendations and a customized solution proposal.
For immediate assistance, feel free to give us a direct call at (770) 962-0878 You can also send us a quick email at websales@lashleycohen.com
For immediate assistance, feel free to give us a direct call at (770) 962-0878 You can also send us a quick email at websales@lashleycohen.com